Industries

Qantur

Material and Chemical
Processing

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Overview

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The material and chemical processing industry focuses on converting raw materials into valuable products through various chemical, physical, and mechanical methods. Ansys provides a comprehensive suite of simulation tools that support every aspect of the manufacturing process. Ansys Mechanical enables detailed structural analysis, Ansys Fluent offers advanced fluid flow, heat transfer and corrosion simulations, Ansys CFX is specialized for turbomachinery applications, Ansys Polyflow supports polymer processing, Ansys Granta helps manage materials data, and Ansys Chemkin-Pro simulates combustion reactions. These solutions not only optimize processes but also aid in product design, improve safety, reduce costs, and enhance sustainability across production systems.

Industry

Glass

ANSYS GLASS is a specialized simulation tool for modeling and analyzing glass structures under various thermal and mechanical loads. It enables accurate prediction of stress, breakage, and performance in architectural, automotive, and electronic glass applications.

Thermal simulations to analyze temperature distribution and thermal stresses developed in glass and manufacturing equipment.

Structural analysis on glass to assess load-carrying capacity under various operational conditions, including impacts.

Fluid dynamics for efficient flow and mixing of raw materials during glass formation.

Vibration and fatigue analysis on glass components to ensure they withstand repeated cyclic loads.

Industries

Component-Level
Capabilities

ANSYS GLASS Component-Level Capabilities provide detailed analysis of individual glass components, including stress distribution, thermal response, and fracture risk. These capabilities help ensure reliability and safety in complex glass designs across industries.

Glass Forming Machines

Industries

Relevant Ansys
Software 

ANSYS GLASS integrates with relevant Ansys software like Mechanical, Fluent, and LS-DYNA to simulate thermal, structural, and impact behaviors of glass. This interoperability ensures comprehensive, high-fidelity analysis across various loading scenarios.

Ansys Mechanical

Conducts structural and thermal analyses, evaluating stress and deformation in glass under various loads and temperatures.

Ansys Fluent

Performs fluid dynamics simulations, essential for optimizing glass melting processes and achieving uniform furnace temperatures. 

Ansys Polyflow

Used for blow moulding simulations, crucial for designing and refining the production of hollow glass items.

Ansys Granta Selector

Aids in material selection, analyzing properties to enhance durability and thermal resistance in glass products. 

Ansys Discovery

Facilitates CAD modelling and design simulations at the early stages, enabling rapid visualization and assessment of thermal stresses and structural integrity. 

Ansys LS-DYNA

Offers impact and breakage simulations, key for safety evaluations in applications like automotive and architectural glass

Ansys Speos

Analyzes optical properties, critical for precise light transmission and reflection in various glass applications. 

Industry

Metal

ANSYS METAL offers advanced simulation tools for analyzing the behavior of metal components under mechanical, thermal, and fatigue loads. It supports accurate material modeling, helping optimize performance and durability in metal-based designs.

Structural analysis to ensure metal products meet design specifications and performance standards.

Thermal analysis to assess the response of metal components under various thermal loads.

Simulate sheet metal forming processes to optimize the design, assess spring-back effects, and reduce material waste.

Vibration analysis to reduce the risk of fatigue and improve stability in metal components.

Industries

Component-Level
Capabilities

ANSYS METAL Component-Level Capabilities enable detailed analysis of individual metal parts, including stress, strain, fatigue, and failure predictions. These tools support robust design and validation for high-performance metal components.

Heat Treatment Furnaces

Industries

Relevant Ansys
Software 

ANSYS METAL leverages tools like Ansys Mechanical, LS-DYNA, and Ansys Fluent for comprehensive analysis of metal behavior under structural, impact, and thermal conditions. This integration ensures accurate simulation across diverse engineering applications.

Ansys Mechanical

Conducts thermal and structural analyses to evaluate stress, deformation, and fatigue in metal components.

Ansys Fluent

Utilized for fluid dynamics simulations crucial in metal casting, smelting, and refining to ensure optimal heat and mass transfer. 

Ansys Forming

Provides simulations for metal forming processes, including stamping, bending, and drawing, crucial for optimizing part design and reducing manufacturing defects. 

Ansys Granta Selector

Aids in selecting materials, focusing on optimizing the performance and sustainability of metal alloys. 

Ansys Discovery

Facilitates CAD modelling and design simulations at the early stages of metal product development. 

Ansys Additive Suite

Supports the simulation of additive manufacturing processes to ensure 3D-printed metal parts meet design specifications. 

Ansys LS-DYNA

Offers robust simulation capabilities for high-impact scenarios in metal applications, such as crash testing and explosion analysis. 

Ansys Chemkin-Pro

Optimizes combustion processes in furnaces used for metal processing, enhancing fuel efficiency and emission control.

Industry

Mining

ANSYS Mining provides simulation solutions to optimize equipment performance, structural integrity, and safety in mining operations. It enables virtual testing of machinery, materials, and processes under harsh environmental and load conditions.

Structural analysis to ensure the safety and durability of mining equipment and infrastructure.

Fluid dynamics simulations for efficient material transport, slurry handling, and ventilation in mines.

Vibration analysis to improve stability and reduce the risk of fatigue in critical components.

Thermal analysis and heat transfer to assess thermal stresses and prevent overheating in mining machinery.

Industries

Component-Level
Capabilities

ANSYS Mining Component-Level Capabilities deliver precise analysis of individual mining equipment parts, focusing on durability, wear, and structural performance. These simulations help enhance reliability and extend the lifespan of critical components.Ansys 5G simulation solutions provide electromagnetics, semiconductor, electronics cooling and mechanical analysis tools to accurately simulate 5G communications technologies.

Conveyor Systems and Separation Equipment

Mine Ventilation Systems

Industries

Relevant Ansys
Software 

ANSYS Mining integrates with software like ANSYS Mechanical, Fluent, and Discovery to model complex mining operations and equipment behavior. This combination ensures accurate simulations for mechanical, thermal, and fluid dynamics challenges in the mining industry.

Ansys Mechanical

Performs structural and thermal analyses to evaluate the durability and safety of mining equipment under extreme conditions. 

Ansys Fluent

Conducts fluid dynamics simulations to optimize airflow in ventilation systems, slurry transportation, and dust control in mines. 

Ansys Minerva

Manages and streamlines engineering simulations and data, facilitating project collaboration and enhanced decision-making. 

Ansys Granta Selector

Provides material selection support by analyzing mechanical properties such as corrosion resistance and strength for mining infrastructure.

Ansys Rocky

Essential for simulating the behaviour of granular materials in mining operations, helping to optimize bulk material handling, transport systems, and processing equipment. 

Ansys LS-DYNA

Offers dynamic and impact simulations for scenarios like explosions and collisions, crucial for safety and integrity assessments. 

Ansys Twin Builder

Creates and manages digital twins for mining equipment and operations, enabling predictive maintenance and efficiency improvements. 

Ansys HFSS

Executes electromagnetic simulations for the design and analysis of communication systems and sensors in mining environments. 

Ansys SCADE

Develops and verifies embedded software for automated mining machinery, ensuring safety and operational efficiency. 

Ansys Sound

Analyzes acoustic environments and noise levels to enhance worker safety and meet environmental noise regulations. 

Ansys Maxwell

Simulates electromagnetic fields, critical for the safe and effective design of electrical systems within mining equipment. 

Industry

Process Equipment

ANSYS Process Equipment offers simulation tools to optimize the design and performance of equipment used in chemical, oil, and gas industries. It helps analyze stress, thermal, and fluid behavior to ensure reliability and efficiency in complex processing systems.

Structural analysis to ensure the durability and operational reliability of process equipment.

Fluid dynamics simulations to optimize mixing, flow, and heat transfer in industrial processes.

Thermal analysis for efficient heating and cooling in process systems.

Vibration analysis to reduce the risk of fatigue and improve stability in equipment operations.

Acoustic simulations to evaluate and reduce noise levels in various process equipment machinery.

Industries

Component-Level
Capabilities

ANSYS Process Equipment Component-Level Capabilities provide detailed simulations of individual parts within process systems, focusing on thermal, mechanical, and fluid dynamics. These tools ensure optimal performance, safety, and longevity of critical equipment components.

Industries

Relevant Ansys
Software 

ANSYS Process Equipment integrates with software like ANSYS Mechanical, Fluent, and AIM to analyze complex behaviors in process systems. This integration provides accurate simulations of mechanical, fluid, and thermal performance for efficient process equipment design.

Ansys Mechanical

Performs detailed structural, thermal, vibration, and fatigue analyses to ensure the long-term durability and operational safety of process equipment under various stress conditions. 

Ansys Fluent

Conducts comprehensive fluid dynamics simulations to optimize flow processes in critical equipment such as reactors, mixers, and heat exchangers, enhancing operational efficiency and safety. 

Ansys CFX

Specializes in fluid mechanics simulations for process equipment, particularly in optimizing turbomachinery like pumps and turbines, ensuring enhanced performance and efficiency.

Ansys Granta Selector

Assists engineers in selecting the most suitable materials that can withstand harsh chemical environments and mechanical stresses in process equipment. 

Ansys Additive Suite

Supports the creation of highly complex components through additive manufacturing, allowing for innovative designs in process equipment.

Ansys Maxwell

Simulates electromagnetic fields, playing a key role in the design and analysis of sensors and actuators used for precise control in process operations.

Ansys HFSS

Designs and analyzes high-frequency electromagnetic components, such as antennas and RF components, which are vital for monitoring systems and communication networks in process equipment. 

Ansys Chemkin-Pro

Optimizes combustion processes in equipment used for energy generation and chemical processing, ensuring efficient operation and compliance with environmental regulations. 

Ansys Twin Builder

Develops digital twins for process equipment, enabling predictive maintenance and operational optimization based on real-time data and advanced simulations. 

Industry

Advanced Materials

ANSYS Advanced Materials offers simulation tools to model the behavior of cutting-edge materials under various conditions, including thermal, mechanical, and electromagnetic stresses. It enables the design of high-performance components using complex material models for industries like aerospace and electronics.

Structural analysis to design advanced materials with improved mechanical properties.

Thermal analysis to enhance material performance in various applications under a range of temperatures.

Fluid dynamics simulation for efficient production and processing of advanced materials.

Industries

Component-Level
Capabilities

ANSYS Advanced Materials Component-Level Capabilities enable detailed simulations of individual material components, focusing on their mechanical, thermal, and electrical properties. These tools help optimize performance and reliability in the design of high-performance material systems.

Industries

Relevant Ansys
Software 

ANSYS Advanced Materials integrates with software like ANSYS Mechanical, Fluent, and Discovery to simulate the behavior of innovative materials under various conditions. This combination ensures precise analysis for designing high-performance components in industries such as aerospace and electronics.

Ansys Mechanical

Conducts structural, thermal, vibration, and fatigue analyses on advanced materials and composites to assess performance under various conditions. 

Ansys Fluent

Simulates fluid dynamics essential for chemical vapour deposition and other processes in manufacturing advanced materials. 

Ansys Polyflow

Optimizes the extrusion and moulding processes for polymers enhancing material properties and process efficiency. 

Ansys Granta Selector

Assists in selecting and comparing materials by analyzing their properties and environmental impacts to optimize material choices for engineering applications. 

Ansys Composite PrepPost

Provides tools for designing and simulating composite materials, ensuring optimal layer configuration for desired properties. 

Ansys Composite Cure Simulation

Supports additive manufacturing for advanced materials, ensuring precise fabrication of complex geometries. 

Ansys Speos

Simulates light propagation and visual appearance, aiding in the design of materials with specific optical qualities. 

Ansys Additive Suite

Supports additive manufacturing for advanced materials, ensuring precise fabrication of complex geometries. 

Ansys LS-DYNA

Simulates dynamic events such as impacts and crashes to test the robustness of advanced materials in aerospace and automotive applications. 

Ansys EnSight

Visualizes complex simulations, providing a graphical representation of data to aid in understanding material behaviour. 

Industry

Process Flow Optimization

ANSYS Process Flow Optimization uses advanced simulation techniques to enhance the efficiency of fluid and gas flow systems. It helps identify design improvements, reduce energy costs, and optimize process performance in industries like oil, gas, and chemical processing.

Structural analysis of piping systems to assess reliability under operational loads.

Erosion and corrosion simulation to optimize the design to enhance the life of components.

Fluid dynamics simulation for efficient flow through pipes and valves with minimal energy loss.

Thermal and heat transfer analysis to assess the thermal stresses developed and heat dissipation characteristics of system components.

Industries

Component-Level
Capabilities

ANSYS Process Flow Optimization Component-Level Capabilities provide detailed analysis of individual components within fluid and gas flow systems. These tools optimize design for efficiency, reduce energy consumption, and enhance the performance of critical parts in complex process systems.

Filters and Separators

Industries

Relevant Ansys
Software 

ANSYS Process Flow Optimization integrates with software like ANSYS Fluent, Mechanical, and AIM to simulate and optimize fluid and gas flow behaviors. This combination ensures precise analysis and performance improvements for process systems in industries like chemical, oil, and gas.

Ansys Mechanical

Performs structural and thermal analyses on components like heat exchangers and valves to ensure durability and optimal functioning under various operating conditions. 

Ansys Fluent

Simulates fluid dynamics and heat transfer to optimize flow processes in piping networks, heat exchangers, and separators, enhancing efficiency and performance. 

Ansys CFX

Provides advanced fluid mechanics for high-fidelity simulations of turbomachinery, such as pumps and compressors, helping to improve their operational efficiency and diagnose flow-related issues. 

Ansys Twin Builder

Develops digital twins for complete process flow systems, allowing for real-time monitoring and predictive maintenance to optimize system performance and prevent failures. 

Ansys Chemkin-Pro

Specializes in chemical reaction modelling for enhancing reactor designs within process systems, applicable where chemical reactions are integral to the process. 

Ansys SpaceClaim

Facilitates 3D modelling and simulation prep for all engineers, simplifying geometry and model preparation for complex assemblies in process equipment. 

Ansys Rocky

Specializes in discrete element method (DEM) simulations to analyze the behaviour of granular flow, critical for filters and separators handling particulate materials. 

Industry

Plastic and Polymer Manufacturing Processes

ANSYS Plastic and Polymer Manufacturing Processes provide simulation tools to optimize the design and performance of plastic components during injection molding, extrusion, and other manufacturing methods. It helps improve material flow, reduce defects, and enhance the efficiency of production processes.

Manufacturing process simulation including extrusion and blow-moulding to ensure efficient production.

Structural analysis to enhance the design and durability of plastic products.

Thermal analysis and heat transfer to optimize moulding, extrusion, and other manufacturing processes.

Industries

Component-Level
Capabilities

ANSYS Plastic and Polymer Manufacturing Processes Component-Level Capabilities enable detailed analysis of individual plastic parts during manufacturing. These tools optimize material flow, reduce defects, and ensure high-quality, efficient production of polymer components.

Injection and Blow Moulding

Extrusion and Thermoforming

Industries

Relevant Ansys
Software 

ANSYS Plastic and Polymer Manufacturing Processes integrates with software like ANSYS Moldex3D, Fluent, and Mechanical to simulate the behavior of plastics during manufacturing. This combination ensures accurate modeling of material flow, cooling, and mechanical properties for optimized production.

Ansys Mechanical

Conducts comprehensive structural and thermal simulations to evaluate the mechanical properties and durability of polymer products under different environmental conditions.

Ansys Fluent

Simulates fluid dynamics for complex mixing and reaction processes in polymer manufacturing, ensuring product consistency and quality.

Ansys Polyflow

Simulates the processing of plastics and polymers, including extrusion, thermoforming, and blow moulding, to enhance product quality and reduce material waste. 

Ansys Granta Selector

Helps select the most suitable polymers and composites based on detailed analysis of properties such as strength, flexibility, and thermal resistance. 

Ansys Additive Suite

Facilitates accurate simulation of additive manufacturing processes for polymers, enabling the creation of complex and precise polymer structures. 

Ansys Rocky

Provides discrete element modelling (DEM) for granular material simulations, critical in processes involving plastic pellets in feed systems and bulk material handling. 

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Qantur

FAQ

How does ANSYS support the material and chemical processing industry?

ANSYS helps simulate chemical reactions, heat transfer, fluid flow, and structural behavior in processing equipment, improving efficiency, safety, and product quality.

Yes, ANSYS can model multiphase flows, mixing, reaction kinetics, and thermal management to optimize reactors, separators, pipelines, and more.

ANSYS simulations predict stress, corrosion, fatigue, and thermal degradation in processing equipment, allowing for early design improvements and reduced risk of failure.

Absolutely. ANSYS enables materials modeling at micro and macro levels to evaluate mechanical, thermal, and electrical properties—supporting the development of advanced materials.

Yes, ANSYS supports energy efficiency, waste reduction, and emission control through process optimization and predictive modeling, contributing to more sustainable operations.

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